Mechanical Designs

Mechanical Drawings, Dimensions and Weights

ABSOPULSE’s power conversion products are available in ruggedly constructed mechanical enclosures. This page provides examples of our most frequently used standard mechanical packages. They are for reference purposes only.

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Low-profile, Conduction/Convection Cooled and Fan/Forced Air Cooled Packages

For chassis-mount applications.
DIN-rail mounting available for many of these packages.

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Fully Encapsulated (potted) Chassis

For chassis-mount applications. DIN-rail mounting available for many of these designs.
Encapsulation in a thermally conductive MIL-grade silicon rubber compound for immunity
to high levels of shock, vibration, moisture, dust and other contaminants.

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Pelican and Underwater Kinetics Cases

Rugged, splash-proof cases with sturdy handles for portability in the field.

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2U x 19″  and 3U x 19″ Cradles

Slide-in modules are assembled on a high-grade stainless steel cradle.
ABSOPULSE Cradles offer a cost-effective power solution – certain electrical and mechanical
components typically associated with power systems with plug-in modules are not required

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Mechanical Accessories (brackets, flanges etc.)

For Chassis- and 19” Rack-mounting

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Accessory Configurations

Typical examples

Low-profile Chassis:
Conduction/Convection Cooled and Fan (Forced Air) Cooled – (selected examples only)

Package Name & Outline DrawingPackage/Dimensions
(W x H x L)
Includes terminal blocks, flanges & external fans, depending on model
Weight
(Approx.)
Photo
FM66 x 38 x 163 mm

2.6" x 1.5" x 6.4"
0.4 kg

0.9 lb
F094 x 48 x 160 mm

3.7" x 1.9" x 6.3"
0.55 kg

1.2 lb
FZ114 x 48 x 127 mm

4.5" x 1.9" x 5"
0.45 kg

1 lb
F1114 x 51 x 201 mm

4.5" x 2" x 7.9"
0.8 kg

1.8 lb
F1W163 x 51 x 200 mm

6.4” x 2” x 7.9”
1.4 kg

3 lb
F320979 x 51 x 234 mm

3.1" x 2” x 9.2"
0.5 kg

1.1 lb
F2114 x 58 x 256 mm

4.5" x 2.3" x 10.1"
1.2 kg

2.6 lb
F2 TH114 x 114 x 261 mm

4.5" x 4.5" x 10.3"
1.6 kg

3.5 lb
F2L114 x 58 x 310 mm

4.5" x 2.3" x 12.2"
1.5 kg

3.3 lb
F3132 x 64 x 300 mm

5.2" x 2.5" x 11.8"
2 kg

4.4 lb
F3 TH132 x 91 x 300 mm

5.2" x 3.6" x 11.8"
2.8 kg

6.2 lb
F4130 x 64 x 353 mm

5.1" x 2.5" x 13.9
2.2 kg

4.9 lb
F5130 x 64 x 432 mm

5.1" x 2.5" x 17"
2.6 kg

5.7 lb
F6210 x 64 x 356 mm

8.3" x 2.5" x 14"
3.2 kg
7 lbs
F7254 x 67 x 351 mm

10” x 2.63” x 13.8”
3.2 kg
7 lbs
FX153 x 67 x 358 mm

6" x 2.7" x 14.2"
2.2 kg

4.9 lb
FF1134 x 51 x 200 mm

5.3" x 2" x 7.9"
1 kg

2.2 lb
FF2134 x 58 x 256 mm

5.3 " x 2.3" x 10.1"
1.4 kg

3.1 lb
F2 TF114 x 135 x 261 mm

4.5" x 5.3" x 10.3"
1.4 kg

3.1 lb
FF3159 x 61 x 295 mm

6.3" x 2.4" x 11.6"
2.3 kg

5.0 lb
F3W157 x 65 x 295 mm

6.2" x 2.5" x 11.6"
2.3 kg

5.0 lb
F3 TF132 x 100 x 300 mm

5.2” x 3.9” x 11.8”
2.3 kg

5 lb
FF4156 x 62 x 356 mm

6.2" x 2.4" x 14"
2.5 kg

5.5 lb
F4W156 x 65 x 356 mm

6.2" x 2.5" x 14"
2.5 kg

5.5 lb
FFX185 x 66 x 358 mm

7.3" x 2.6" x 14.1"
2.9 kg

6.4 lb
FXW185 x 66 x 358 mm

7.3" x 2.6" x 14.1"
2.9 kg

6.4 lb
FF6237 x 65 x 356 mm

9.3" x 2.6" x 14"
3.6 kg

8 lbs
F21254 x 66 x 361 mm

10" x 2.6" x 14.2"
4.2 kg

9 lb
F33T267 x 63 x 300 mm

10.5" x 2.4" x 11.8"
4.0 kg

8.8 lb
F44T267 x 64 x 353 mm

10.5" x 2.5" x 13.9"
4.5 kg

10 lb
F30424 x 56 x 381 mm

16.7" x 2.2" x 15"
6.5 kg

14.3 lb
F31483 x 68 x 356 mm

19" x 2.7" x 14"

Base plate is a standard size
8U x 19" x 3/16" frontpanel
12.5 kg
28 lb
(with potted modules)

7 kg
15 lb
(with standard modules)
F31

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‘Box’ type Chassis:
Conduction/Convection Cooled or Fan (Forced Air) Cooled
(selected examples only)

Package Name & Outline DrawingPackage/Dimensions
(H x W xD)
Includes terminal blocks, flanges and external fans, depending on model
Weight
(Approx.)
Photo
I 2
(Not for new design)
135 x 127 x 394 mm

5.3" x 5" x 15.5"
5 kg

11 lb
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I 3
(Not for new design)
135 x 191 x 381 mm

5.3" x 7.5" x 15.5"
6 kg

13 lb
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I 5
(Not for new design)
135 x 292 x413 mm

5.3" x 11.5" x 16.3"
9 kg

20 lb
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I 6
(Not for new design)
136 x 351 x 413 mm

5.4" x 13.8" x 16.3"
12 kg

26 lb
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U6406
Open-frame
112 x 151 x 177 mm

4.4" x 6.0" x 7.0"
2.2 kg

4.8 lb
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U4411113 x 113 x 285 mm

4.5" x 4.5" x 11.2"
2.3 kg

5 lb
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U5412112 x 127 x305 mm

4.5" x 5" x 12"
2.6 kg

5.7 lb
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U55125
(Not for new design)
127 x 127 x 292 mm

5" x 5" x 11.5"
5.2 kg

11.5 lb
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U5512L127 x 127 x 305 mm

5" x 5" x 12"
5.2 kg

11.5 lb
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U5515127 x 127 x 397 mm

5" x 5" x 15.6"
5.8 kg

12.8 lb
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3U3NF
Convection Cooled
132 x 187 x 345 mm

5.2" x 7.4" x 13.6"

Width excludes flanges
6.5 kg

14 lb
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3U3SF
Fan Cooled
127 x 190 x 345 mm

5" x 7.5" x 13.6"

Width excludes flanges
6.5 kg

14 lb
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3U2
Screw ports on
under-surface of package
132 x 132 x 407 mm

5.2" x 5.2" x 16"
4.5kg

10 lb
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3U2
Mounting brackets on
sides of package
132 x 132 x 407 mm

5.2" x 5.2" x16"
4.5kg

10 lb
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3U2
Adapter plate on
under-surface of package
135 x 132 x 407 mm

5.3" x 5.2" x 16"

(dimensions include adapter plate)
4.5kg

10 lb
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U7712173 x 173 x 314 mm

6.8 x 6.8 x 12.4"

(incl. connectors, excl. flanges)
6 kg

13 lb
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4U2NF178 x 157 x 305 mm
7 x 6.2 x 12"
(incl. heatsink fins,
excl. connectors & flanges)

191 x 191 x 305 mm
7.5 x 7.5 x 12"
(incl. heatsink fins & flanges, excl. connectors)
6.8 kg

15 lb
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4U3NF178 x 231 x 305 mm
7 x 9.9 x 12"
(incl. heatsink fins,
excl. connectors & flanges)

191 x 264 x 305 mm
7.5 x 10.4 x 12"
(incl. heatsink fins & flanges, excl. connectors)
7.2 kg

16 lb
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3U3132 x 187 x 407 mm

5.2 x 7.4 x 16"

(incl. connectors, excl. flanges)
6.5 kg

14 lb
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3U4132 x 244 x 407 mm

5.2" x 9.6" x 16"
(incl. connectors, excl. flanges)
8 kg

18 lb
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3U5132 x 305 x 407 mm

5.2" x 12" x 16"
(incl. connectors, excl. flanges)
11 kg

24 lb
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3U7132 x 432 x 407 mm

5.2" x 17" x 16"
(incl. connectors, excl. flanges)
14 kg

30 lb
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4U2177 x 132 x 419 mm

6.95" x 5.2" x 16.5"

(excludes terminals and mounting brackets)
- kg

- lb
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4U3177 x 187 x 419 mm

6.95" x 7.4" x 16.5"

(excludes terminals and mounting brackets)
- kg

- lb
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4U5177 x 305 x 419 mm

6.95” x 12” x 16.5”

(excludes terminals and mounting brackets)
- kg

- lb
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VFC 500133 x 187 x 340 mm

5.3" x 7.36" x13.4"
4.kg

9 lb
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Z5913
(Not for new design)
140 x 231 x 369 mm

5.5" x 9.1" x 14.6"
7kg

15 lb
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Vertical Chassis

Package Name &
Outline Drawing
Dimensions (H x W x D)Weight
(Approx.)
Photo
V9381 x 208 x 406 mm

15" x 8.2" x 16"
24.6 kg

54 lb
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Encapsulated / Potted Series (selected examples only)

Package Name & Outline DrawingPackage/Dimensions
(W x X x L)
Includes terminal blocks, flanges and external fans, depending on model
Weight
(Approx.)
Photo
P3056 x 56 x 147 mm

2.2" x 2.2" x 5.8"
0.5 kg

1.1 lb
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P10058.4 x 61 x 181 mm

2.3" x 2.4" x 7.1"
0.6 kg

1.4 lb
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P15069 x 61 x 180 mm

2.7" x 2.4" x 7.1"
0.8 kg

1.8 lb
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P20069 x 58 x 211 mm

2.7" x 2.3" x 8.3"
1.0 kg

2.2 lb
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P200L94 x 60 x 230 mm

3.7" x 2.4" x 9.1"

Long version with side flanges

Width dimension includes flanges
1.3 kg

2.8 lb
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P200X70 x 57 x 253 mm

2.7" x 2.2" x 9.9"

Long version with flanges at
front and back

Length dimension includes flanges
1.3 kg

2.8 lb
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P72104 x 58 x 178 mm

4.1" x 2.3" x 7"
1.3 kg

2.8 lb
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P300113 x 56 x 200 mm

4.5" x 2.2" x 7.9"
1.5 kg

3.2 lb
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P300H113 x 60 x 200 mm

4.5" x 2.4" x 7.9"
1.5 kg

3.3 lb
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P99L81 x 61 x 156 mm

3.2" x 2.4" x 6.2"
0.8 kg

1.5 lb
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P9981 x 66 x 156 mm

3.2" x 2.6" x 6.2"

Height with TB cover: 76 mm (3”)
1.0 kg

2.1 lb
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P59108 x 70 x 191 mm

4.3" x 2.8" x 7.5"
1.5 kg

3.2 lb
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P59W133 x 68 x 165 mm

5.3" x 2.7" x 6.5"
2 kg

4.5 lb
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P59X146 x 64 x 191 mm

5.8” x 2.5” x 7.5”
2 kg

4.5 lb
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P400131 x 66 x 232 mm

5.2" x 2.6" x 9.2"
2.2 kg

4.8 lb
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P500138 x 65 x 257 mm
5.5" x 2.6" x 10.1"
2.6 kg

5.7 lb
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P65155 x 68 x 279 mm

6.1" x 2.7" x 11"
4 kg

9 lb
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P600155 x 72 x 269 mm

6.1" x 2.8" x 10.6"
3.4 kg

7.5 lb
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IP66 and other High IP Rated Enclosures (selected example only)

Package Name & DrawingPackage/Dimensions
(L x W x H)
Weight
(Approx.)
Photo
D0 - IP66 Drawing

D0 - IP66 Generic Data Sheet
Overall dimensions including mounting flanges/baseplate
(excluding connectors):
177.8 x 108 x 77.5 mm
7.0" x 4.25" x 3.05"

Dimensions of enclosure body:
148.1 x 108 x 75 mm
5.8" x 4.25" x 2.95"

Baseplate dimensions:
177.8 x 101.6 x 2.5 mm
7.0" x 4.0" x 0.1"
Enclosure with
internal module:
(un-potted)
1.2 kg; 2.6 lb

Enclosure without internal module:
0.6 kg; 1.3 lb
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D1 - IP66 Drawing

D1 - IP66 Generic Data Sheet
Overall dimensions including mounting flanges/baseplate:
267 x 120 x 84 mm
10.5" x 4.7" x 3.3"

Dimensions of enclosure body:
220 x 120 x 80 mm
8.7" x 4.7" x 3.1"

Baseplate dimensions:
267 x 117 x 4 mm
10.5" x 4.6" x 0.6"
Enclosure with
internal module (potted):
3.2 kg; 7 lb

Enclosure with
internal module:
(un-potted)
2.4 kg; 5.3 lb

Enclosure without internal module:
1.5 kg; 3.3 lb
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D2 - IP66 Drawing

D2 - IP66 Generic Data Sheet
Overall dimensions including mounting flanges/baseplate:
318 x 150 x 93.2 mm
12.5" x 5.9" x 3.67"

Dimensions of enclosure body (excludes connectors):
270 x 150 x 90 mm
10.6" x 5.9" x 3.54"

Baseplate dimensions:
318 x 148 x 4 mm
12.5" x 5.8" x 0.6"
Enclosure with
internal module:
3.6 kg; 8 lb

Enclosure without internal module:
2.6 kg; 5.5 lb
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D3 - IP66 Drawing

D3 - IP66 Generic Data Sheet
Overall dimensions including mounting flanges/baseplate:
406 x 160 x 94 mm
16” x 6.3" x 3.7"

Dimensions of enclosure body:
360 x 160 x 90 mm
14.2” x 6.3” x 3.5”

Baseplate dimensions:
406 x 156 x 4 mm
16” x 6.15” x 0.16”
Enclosure with
internal module (potted):
5.8 kg; 12.8 lb


Enclosure with
internal module:
(un-potted)
4.6 kg; 10 lb


Enclosure without internal module:
2.6 kg; 5.7 lb
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D4 - IP66 Drawing

D4 - IP66 Generic Data Sheet
Overall dimensions including mounting flanges/baseplate
(excluding connectors):
448 x 230 x 113 mm
17.6" x 9.1" x 4.55"

Dimensions of enclosure body
(excluding connectors):
400 x 230 x 110 mm
15.7" x 9.1" x 4.3"

Baseplate dimensions:
448 x 230 x 3.2 mm
17.6" x 9.1" x 0.13"
Enclosure with
internal module
(un-potted):
8 kg; 17.6 lb

Enclosure without internal module:
5.8 kg; 12.8 lb
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IF4 - IP66Enclosure dimensions
excluding flanges:
356 x 305 x 152 mm
14" x 12" x 6"

Enclosure dimensions
including flanges:
394 x 343 x 165 mm
15.5" x 13.5" x 6.5"

Cable glands available as option
Enclosure with
internal module:
25 lb; 11 kg

Enclosure without
internal module:
25 lb; 11 kg
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Pelican and Underwater Kinetics Cases

Package Name &
Outline Drawing
Package/Dimensions
(L x W x D)
Weight
(Approx.)
Photo
Pelican Case#143043.0 x 24.4 x 34.1 cm

16.93" x 9.61" x 13.42"
5.9 kg

13 lb
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Pelican Case#144050 x 30.5 x 45.7 cm

19.70" x 12" x 18"
8 kg

18 lb
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Pelican Case#152050.2 x 40 x 18.8 cm

19.78" x 15.77" x 7.41"
12 kg

26 lb
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Underwater
Kinetics Case#822
60.45 x 51.05 x 24.64 cm

23.80" x 20.10" x 9.70”
15 kg

33 lb
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19″ Rack-mount Chassis – (selected examples only)

Package Name & Outline DrawingPackage/Dimensions
(H x W x D)
Includes terminal blocks, flanges and external fans, depending on model
Weight
(Approx.)
Photo
1U/1945 x 483 x 407 mm

1.75" x 19" x 15.4"

(Excludes front-panel handles: 29mm D)
4 kg

9 lbs
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2U/1989 x 483 x 407 mm

3.5" x 19" x 15.4"

(Excludes front-panel handles: 29mm D)
5.5 kg

12 lb
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3U5/19132 x 483 x 407 mm

5.2" x 19" x 16"
12 kg

26 lb
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3U7/19132 x 483 x 407 mm

5.2" x 19" x 16"
14kg

30 lb
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2XU5512/19127 x 483 x 307 mm

5" x 19" x 12.8"
-

-
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3U3/19FP
(3U3 chassis mounted on
3UX19" Front Panel)
132 x 483 x 190 mm

5.2" x 19" x 7.5"
-

-
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2X3U3/19132 x 483 x 407 mm

5.2" x 19" x 16"
14kg

31 lb
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3U/19133 x 483 x 457 mm

5.22" x 19" x 18"
14 kg

30 lb
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4X3U3/19264 x 483 x 432 mm
10.4" x 19" x 17"
28 kg

62 lb
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2X3U7/19267 x 483 x 457 mm

10.5" x 19" x 18"
60 lb

28 kg
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4U/19177x 483 x 483 mm

6.97" x 19" x 19"
16 kg

35 lb
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6U/19265 x 483 x 483 mm

10.5" x 19" x 19"
55 lb

25 kg
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Modular Systems with 2U x 19″ and 3U x 19″ Cradles
and Corresponding Plug-in Modules

Cradle/Plug-in Module
Model Number &
Outline Drawing
Package/Dimensions
(H x W x D)
Includes terminal blocks, flanges and external fans, depending on model
Weight
(Approx.)
Photo
CR 3U/19-3
3U x 19" Cradle with
three M5512 modules
133 x 483 x 315 mm

5.22" x 19" x 12.4"
4.3 kg/9.5 lb
(cradle weight only)

20 kg/44 lb
(fully loaded cradle)
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M5512

Plug-in Module for
CR 3U/19-3 Cradle
Enclosure dimensions:
(depth excludes connectors, TB)

127 x 127 x 294 mm
5" x 5" x 12"

Front panel width: 5.67" (144 mm)
Enclosure depth incl. connectors, excluding handle: 13 - 16"
5.2 kg

11.5 lb
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CR 3U/19-4133 x 483 x 397 mm

5.22" x 19" x 15.6"
4.6 kg/10.1 lb
(cradle weight only)
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M5312
Plug-in Module for
CR 3U/19-4 Cradle
Enclosure dimensions:
(depth excludes connectors, TB)

127 x 81 x 330 mm
5" x 3.2" x 13"

Front panel width: 3.78" (96 mm)
Enclosure depth incl. connectors, excluding handle: 13 - 15"
2.6 kg

4.4 lb
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CR2U/19-388 x 483 x 382 mm

3.5" x 19" x 15"
12.5 kg

27.5 lb
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M3512
Plug-in Module for
CR2U/19-3 Cradle
Enclosure dimensions:
(depth excludes connectors, TB)

81 x 129 x 330 mm
3.2" x 5.1" x 13"

Front panel width: 5.68" (144 mm)
Enclosure depth incl. connectors, excluding handle: 13 - 15"
2.8 kg

6 lb
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19″ Rack-mount Shelves for Plug-in Modules, Convection Cooled – (selected examples only)

Package Name & Outline DrawingPackage/Dimensions
(H x W x D)
Includes terminal blocks, flanges and external fans, depending on model
Weight
(Approx.)
Photo
2U x 19" shelf88 x 483 x 178 mm

3.45" x 19" x 7"
----some_text
2U plug-in module88 x 136 x 173 mm

3.45" x 5.35" x 6.8"
----some_text
3U x 19" Shelf3U (5.22") x 19" x 13" shelf
(including connectors)

3U x 14HP x 220mm
(plug- in modules)
10.2 kg

22.5 lb

(shelf fully loaded with six modules)
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3U x 10HP x 160mm plug-in module128 x 50 x 174 mm

5.1" x 1.97" x 6.8"
0.8 kg

1.8 lb
some_text
3U x14HP x 220mm
plug-in module
3U x 14HP x 220 mm1.2 kg

2.5 lb
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3U x 8HP Euro-cassette plug-in module129 x 40 x 173 mm

3U (5.06") x 1.58" x 6.79"
0.58 kg

1.28 lb
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4U x 19" Shelf4U (7") x 19" x 16.05" shelf

4U x 16HP x 304mm
(plug-in module)
18 kg

39.5 lb

(shelf fully loaded with five modules)
some_text
4U x 16HP x 304mm
Plug-in module
4U x 16HP x 304mm
(plug-in module)
2.54 kg

5.6 lb
some_text
6U x 16HP x 220mm
Plug-in module
(e.g. PFC 620)
6U x 16HP x 220mm
Plug-in module
2.9 kg

6.4 lb
some_text

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19″ Rack-mount Shelves for Plug-in Modules with Fan cooling – (selected examples only)

Package Name & Outline DrawingPackage/Dimensions
(W x H x D)
Includes terminal blocks, flanges and external fans, depending on model
Weight
(Approx.)
Photo
4U x 19" Shelf
Up to five 16HP Plug-in modules
4U (6.97") X 19” X 15” shelf

4U x 16HP x 304 mm
plug-in modules
19.5 kg

43 lb

(shelf fully loaded with five modules)
some_text
4U x 16HP x 304mm Plug-in module
(e.g. PFC 419F)
4U x 16HP x 304mm
Plug-in module
2.8 kg

6 lb
some_text
4U x 19" Shelf
Up to five 16HP Plug-in modules
4U (6.97") X 19” X 21”shelf

4U x 16HP x 18”
(plug-in modules)
21.5 kg

47.5 lb

(shelf fully loaded with five modules)
some_text
4U x 19" Shelf with
2U fan tray
6U (10.5”) x 19” x 15” shelf18.5 kg

40.8 lb
(shelf fully loaded with five 4U modules and 2U fan tray)
some_text
6U x 16HP x 220mm
Plug-in module

(e.g. PFC 622F)
6U x 16HP x 220mm 3.4 kg

7.4 lb
some_text
6U x 16HP x 304mm Plug-in module
(e.g. PFC 619F)
6U x 16HP x 304mm
3.5 kg

7.8 lb
some_text
6U x 19" x 17" Shelf6U x 19" x 17" shelf

6U x 16HP x 304mm
(plug-in modules)
22.9 kg
50.4 lb
(shelf fully loaded with
five modules)

Empty frame:
6.1 kg; 13.4 lb
some_text

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Typical Accessory Configurations for Chassis-mounting and 19” Rack-mounting


Chassis Name


Part Number


Quantity Required


Photo

1U x 19" Rack-mount42-1UMF3.52some_text
2U x 19" Rack-mount42-2UMF3.52some_text
3U2 Chassis-mount42-3ULB-014some_text
1X3U2/19 Rack-mount42-3U2MF-022some_text
2X3U2/19 Rack-mount42-3UMF1 (narrow flanges)

42-3UCP8 (connection plate)
2

1
some_text
3X3U2/19 Rack-mount42-3UMF1 (narrow flange)

42-3UMF2 (wider flange)

42-3UCP1 (connection plate)
1

1

2
some_text
3U3 Chassis-mount42-3ULB-014some_text
3U3/19 Rack-mount42-3UMF2.875 (narrow flange)

42-3UMF10.25 (broad flange)
1

1
some_text
2x3U3/19 Rack-mount42-3UCP1.5

42-3UMF2.875
2

2
some_text
3U2 & 3U3/19 Rack-mount

(3U2 and 3U3 modules mounted together as 3Ux19" shelf)
42-3UMF2.875

42-3UCP3.675
4

2
some_text
2X3U3/19 Rack-mount42-3UCP1.5

42-3UMF2.875
2

2
some_text
3X3U3/19 Rack-mount42-3UCP1.5
42-3UMF2.875
42-3UMF10.25
1
3
1
some_text
4X3U3/19 Rack-mount42-3UCP1.5

42-3UMF2.875
4

4
some_text
3U4 Chassis-mount42-3ULB-014some_text
3U4/19 Rack-mount42-3U3MF2.875

42-3UMF8.0
1

1
some_text
3U3 & 3U4/19 Rack-mount42-3UCP1.5

42-3UMF1.75
2

2
some_text
3U5 Chassis-mount42-3ULB-014some_text
3U5/19 Rack-mount42-3UMF2.8752some_text
3U7 Chassis-mount42-3ULB-014some_text
3U7/19 Rack-mount42-3UMF1.752some_text
2 x 3U7/19 Rack-mount42-3UMF1.754some_text

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